Many bobblehead lovers are curious regarding how custom bobblehead is made and why it always takes weeks to produce one. With a advanced level, you will find four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Just before getting into details of each step, it can be worth mentioning the process described is perfect for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This method needs a mastery of hand sculpting skills. It will always be performed by skillful artists, who normally have numerous years of experience doing hand sculpting depending on provided photos or reference objects. It could take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while for any less experienced artist it might take more than a day or two. Once the initial sculpting is finished, the customer will have the opportunity to examine its photos. Making changes is comparatively simple and quick at this time. On the other hand, it will probably be more costly to request a big difference in a later stage because the whole sculpture has to be rebuilt. Therefore, a consumer should check out the initial sculpture carefully if the bobblehead maker is looking for comments. Should you be unclear, you ought to require more photos or request clarification. By doing that, you may take more time upfront, but you will also minimize your opportunity of needing to have the bobblehead reworked later and achieving to cover more. Also, the consumer should be aware a custom bobblehead doll is generated according to submitted photos as opposed to a live person. Therefore, the expectation should be set properly about the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process in which the original sculpture from the previous process will be used as a base to develop the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will probably be placed on the top of the initial sculpture. A soft silicone coating which will take the contour in the sports bobbleheads will be formed once the gel dries. Then, a plaster coating is going to be applied at first glance of your silicone coating. The plaster coating will end up a hardened cast after the drying process. Subsequently, the first sculpture will be taken out of the silicone coating. Following the preparation work is done, melted resin will likely be injected in the emptied silicone coating to create the bobblehead. Because the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin inside the desired shape before it is solidified. After the resin becomes solid, it will probably be taken out by opening the plaster and peeling away from the silicone coating. By now, a raw bobblehead doll has been given.
3. Polishing (anyone to three working days)
A raw bobblehead is not really able to be painted. It provides grease on its surface that should be removed, and rough surfaces that need to be ground smooth. Neglecting the polishing process will lead to poor painting down the road. Polishing a bobblehead doll also demands a decent measure of craftsmanship. Because its shape and curvature are not the same from one to a different one, this technique still cannot be standardized and automated. Together with removing the grease and smoothing the surface, refining the raw bobblehead details manually might be necessary. Because of tolerances stemming through the molding process, deviation in the initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead following the initial polishing, and that process might need to be reiterated. Should it be determined that the defects should not be fixed, the whole raw bobblehead needs to be scrapped.
4. Painting (one to three working days)
Painting is not really as basic as it is apparently. The first step is usually to blend base colors to create colors the consumers desire. The grade of the blended colors is crucial, as it has a large effect on the aesthetic aspect of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the desired colors with higher quality for wedding cake toppers are often very time-consuming. Secondly, painting is performed by utilizing the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on their own clothing. In such cases, the painting artists will be required to alternate different painting brushes on those tiny areas, that is a demanding task. Once paints are applied to a bobblehead doll both for its head and the body, it can be assembled simply by using a spring with glue on ends. Obviously, using the spring is the reason why the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading these has had an improved comprehension of the fundamental procedure of setting up a custom bobblehead doll. Having a better idea of the process, a consumer can better plan their next buying a custom bobblehead doll.